Custom Foam Components | OEM & ODM Manufacturer, Built to BOM

Custom Foam Mattresses, Sofas & Pillows — OEM Finished Products

Complete, ready-to-sell products built on foam we make ourselves — one supplier from foam block to finished product.

What We Can Customize

Finished product lines, each built on our own foam.

How We Customize

Four steps from your requirements to a delivered product.

01

Send Your Requirements

02

We Confirm Feasibility

03

Sample Approval

04

Production & Delivery

Customization Options

Six options you can specify on a finished product order.

01

Product

Sofa leisure chair dining chair bed pillow
02

Foam Material

PU foam HR foam memory foam or latex foam
03

Density

20 / 25 / 30 / 40 / 50 kg/m³ (custom densities available)
04

Firmness

Soft medium firm
05

Size

Custom overall dimensions of the finished product
06

Cover & Finish

Fabric, color, and style, all customizable

Capabilities

Five in-house processes behind every finished product.

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Foaming

Foam made in our own plant, so density and cell structure stay consistent from the first batch to the last.

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CNC Cutting

Computer-controlled cutting gives seat, back, and mattress layers precise, repeatable dimensions.

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Lamination

Foam-to-fabric and foam-to-foam bonding, including flame lamination, builds layered comfort structures.

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Flame-Retardant Treatment

Additive-based flame-retardant processing supports the fire safety standards of your target market.

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Acoustic Performance

Higher-density formulations are available where sound absorption is part of the specification.

Ready to move beyond raw material?

From Block Foam to Finished Products

Seven stages take a foam block to a product ready for your customer.

Foaming
Curing
CNC Cutting
Lamination
Finishing & Assembly
Compressed Packaging
Shipping

Real Projects

Finished product orders delivered to buyers like you.

Why Choose Us for Finished Products

Three reasons buyers order complete products from us.

  • 01

    Foam Made In-House

    We pour, cure, and cut our own foam, so the comfort of every finished product is controlled at the source.

  • 02

    One Supplier, Complete Products

    Foam, upholstery, and assembly are all done in our plant, with one team following your order through.

  • 03

    Built to Your Specification

    Size, firmness, material, and finish follow your requirements, confirmed by sample before production.

Frequently Asked Questions

Answers to common questions about ordering finished foam products.

  • Sofas, leisure chairs, dining chairs, upholstered beds, foam mattresses, and pillows and cushions. See What We Can Customize above for details.

  • Yes. Overall size, firmness, foam material, and fabric can all be customized. Send your requirements and we confirm feasibility before quoting.

  • Yes. We manufacture to your specification under OEM arrangements, and can discuss private-label requirements.

  • PU foam, HR foam, memory foam, and latex foam. See our Foam Materials page for the full guide.

  • Products are compressed and vacuum-packed for efficient container loading, and recover their shape when unpacked.

Tell us what you need, and we confirm the details and follow up with a quote.

Request a Custom Quote

Inquire
now