Foaming
Every order starts with in-house polyurethane foaming, controlled for consistent density and cell structure across every batch.
Custom Cut Foam Sheets — CNC Cut to Your Drawing
Precision and CNC-cut foam sheets, produced to your specified dimensions and tolerances — from standard block foam — cut, laminated, or shaped, ready for your assembly line.
What We Can Customize
Semi-finished, precision-cut foam sheets across our core product lines.
How We Customize
Four steps from your drawing to a delivered sheet.
01
Send your drawing, spec, or sample
02
We confirm feasibility & pricing
03
Sample approval
04
Production & delivery
Customization Options
Five variables you can specify for your semi-finished order.
01
Material
PU foam
HR foam
memory foam
high-density foam
02
Density
20 / 25 / 30 / 40 / 50 kg/m³
(custom densities available)
03
Firmness
Soft
medium
firm
04
Size
Custom length, width, and thickness
05
Shape
Straight cut, contour cutting, or profiled shaping / Lamination — Foam-to-fabric or foam-to-foam, including flame lamination
Capabilities
The five processes available across our production line — every semi-finished order starts with foaming and cutting, and adds lamination, flame-retardant treatment, or acoustic grades as specified.
CNC Cutting
Computer-controlled cutting holds precise, repeatable dimensions and tolerances, on both straight and contoured cuts.
Lamination
Foam-to-fabric and foam-to-foam lamination, including flame lamination, available once your order moves to Finished Components.
Flame-Retardant Treatment
Additive-based flame-retardant processing available to meet your target market's fire safety standards.
Acoustic Performance
Higher-density formulations engineered for improved sound absorption, for acoustic-grade applications.
Ready to move beyond raw material?
From Block Foam to Semi-Finished Sheets
The production sequence for every semi-finished order.
Foaming
Curing
CNC Cutting
Lamination / Shaping
Delivery
Real Projects
Semi-finished cutting projects we've delivered for other buyers.
Why Choose Us for Semi-Finished Foam
From precision cutting to specialized lamination, we provide customized foam processing solutions to meet your production requirements.
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01
Precision Cutting & Consistent Specifications
CNC cutting and custom sizing meet your specified dimensions, shapes, and tolerances while helping maintain consistency across production batches.
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02
Flexible Foam Processing Options
From foam slicing and profiling to further shaping, we support different processing requirements for furniture, mattresses, upholstery, and other foam applications.
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03
Flame Lamination for Foam-to-Fabric Bonding
Where suitable, flame lamination bonds foam to fabric without conventional glue-based adhesives, reducing reliance on solvent-based bonding processes for compatible material combinations.
Frequently Asked Questions
Common questions about ordering custom cut foam sheets.
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Yes. Order plain cut sheets, or add lamination and profiled shaping — you handle final assembly on your end.
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PU foam, HR foam, memory foam, and high-density foam are all available for semi-finished orders, in the density and firmness range specified in Customization Options above.
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Yes. Density (20–50 kg/m³, with custom densities available) and firmness (soft, medium, or firm) can both be specified per order.
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Yes. Sample approval is a standard step in our process — see How We Customize above — before we move to full production.
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The same foam specification can be moved to our Finished Products tier.
Send us your drawing or specification, with as much detail as you have — we'll confirm feasibility and follow up with a quote.
Request a Custom Quote
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